logo

Build Smarter with Ferrigor – Post-Tensioning Experts

Ferrigor delivers advanced post-tensioning systems for high-rise towers, podium slabs, and infrastructure projects. Our solutions reduce material costs, enable longer spans, and accelerate construction timelines.

We Offer:

  • Optimized slab design
  • Durable tendon systems
  • Long-term structural reliability
image

Get in touch

+97145761193

M-22, Sky Business Center, Dubai Festival City, Dubai, UAE

Service Details

Flat Slabs & Band Beams: Designed for minimal deflection and maximum space efficiency

Raft Foundations: Engineered for uniform load transfer and reduced settlement

Customized PT Layouts: Tailored tendon profiles for architectural flexibility

On-Site Installation & Stressing:Precision execution by certified PT technicians

Compliance & Safety: Adhering to Dubai Municipality and international standards

Key Benefits

  • Reduced concrete and steel usage
  • Fewer columns, more usable space
  • Faster construction cycles
  • Enhanced structural durability
  • Cost-effective for large-scale developments
image

Highest Expectations with Ferrigor

At Ferrigor, we deliver excellence in post-tensioning solutions for high-rise towers, residential, and commercial developments. Our commitment is to meet the highest expectations in cost-efficiency, construction speed, and structural integrity. With deep expertise and a client-focused approach, we ensure every project is executed to the highest standards—on time and within budget.

What Can Ferrigor Support With?

  • Client-Centric Solutions tailored to your project’s unique needs

  • Cost and Time Optimization without compromising on quality

  • Expertise Across All Sectors—from residential to large-scale commercial builds

  • Compliance with Dubai Municipality & International Standards

  • End-to-End Support from design to on-site stressing and certification

  • Advanced Engineering Methods using the latest design tools and PT technologies

Technical Insights in Post-Tension Reporting and Cost Control

Worksite safety in post-tensioning is non-negotiable. Key risk zones include:

  • Tendon Handling
    Ensure correct lifting methods and secure storage. Avoid sharp bends or damage to sheaths.
  • Stressing Zones
    Create exclusion areas during tensioning. Only authorized personnel with PPE should be present.
  • Concrete Curing Areas
    Monitor temperatures and humidity to prevent tendon slippage or anchorage misalignment.

Implement safety inductions, stress zone barricades, and full PPE protocols.

Cost control in post-tensioning construction involves:

  • Tendon and Anchor Procurement
    Bulk ordering with certified suppliers to reduce lead times.
  • Labor and Equipment Budgeting
    Allocate for skilled PT technicians, stressing jacks, and grouting pumps.
  • Subcontractor Coordination
    Integrate MEP, formwork, and rebar subcontractors to avoid costly site delays.

Use cost tracking tools to monitor material usage, labor hours, and equipment rentals.

To begin a post-tension slab or beam project:

  1. Structural Design Review: Ensure compatibility with UAE building codes.
  2. Tendon Layout Drawing: Mark slab or beam areas with correct duct spacing.
  3. Formwork and Rebar Inspection: Verify clearances before duct placement.
  4. Tensioning and Grouting Sequence: Follow approved method statements for stressing.

Coordinate with structural consultants, site engineers, and PT suppliers.

Post-tensioning quality assurance involves:

  • Elongation Reports
    Compare theoretical vs. actual elongation values.
  • Grout Integrity Testing
    Conduct bleed and strength tests after injection.
  • Anchorage Zone Inspections
    Ensure anchorage and bursting reinforcement are installed correctly.

Track quality benchmarks using PT logs, slab deflection monitoring, and third-party testing.

Efficient scheduling improves cost efficiency and build speed:

  • Tendon Delivery & Storage
    Allow buffer time based on import lead times.
  • Installation & Stressing Phases
    Match with concrete pour dates and curing schedules.
  • Inspection & Grouting
    Plan QA/QC hold points with consultants.

Use critical path method (CPM) tools and weekly look-ahead programs.

  • Safety First
    Identify lifting hazards and maintain exclusion zones in stressing areas.
  • Commercial Focus
    Budget for high-precision equipment and certified materials.
  • Stakeholder Alignment
    Synchronize design engineers, procurement teams, and project managers.
  • Quality Monitoring
    Use digital logs and on-site QA teams for real-time updates.
  • Smart Scheduling
    Prevent delays through phased tendon installation and inspection milestones.

Reporting Tips:

  • Maintain elongation and grouting logs per pour zone.
  • Document all stressing operations with photos and torque values.

Scheduling Tips:

  • Align tendon laying with slab casting timelines.
  • Allow minimum curing before initial stressing (per Dubai Municipality standards).